The Single Core Shielded Automotive High Voltage Cable is specifically designed for electric vehicles (EVs), hybrid electric vehicles (HEVs), and other advanced automotive systems requiring reliable high-voltage power transmission. With integrated shielding, this cable offers enhanced protection against electromagnetic interference (EMI), ensuring stable and safe operation of automotive electronics.

This comprehensive guide covers technical specifications, packaging standards, quick installation guidance, and application range, crafted for SEO optimization and suitability for websites and B2B platforms.

1. Technical Specifications

1.1 Conductor Material

• Material: High-conductivity copper or aluminum

• Design: Single-core for efficient current flow

• Advantage: Minimizes energy loss and supports consistent high-voltage transmission

1.2 Insulation and Shielding

• Insulation Material: Cross-linked polyethylene (XLPE) or equivalent high-performance polymer

• Shielding: Aluminum foil or braided shield for EMI protection

• Features:

• High thermal stability

• Chemical and abrasion resistance

• Flexible for compact automotive installations

1.3 Voltage and Temperature Ratings

• Rated Voltage: 600V – 1500V, suitable for EV and HEV high-voltage systems

• Operating Temperature: -40°C to +125°C

• Flame Retardancy: Compliant with IEC 60332 standards

1.4 Technical Specifications Table

2. Packaging Specifications

2.1 Standard Packaging

• Roll Lengths: 50m, 100m, 200m, 500m, or customized

• Reels/Drums: Plastic reels, wooden drums, or paper spools

• Labeling: Includes product specifications, batch number, and compliance marks

2.2 Export Packaging

• Cartons: Heavy-duty export cartons with moisture resistance

• Palletization: Secure wooden pallets for bulk orders

• Customization: OEM branding, color-coded insulation available

2.3 Packaging Specification Table

3. Quick Installation Guide

3.1 Pre-Installation Preparation

1. Disconnect the vehicle's main power supply.

2. Gather tools: wire cutters, crimping tools, insulated gloves, connectors.

3. Inspect the cable for damage.

3.2 Installation Steps

1. Measure & Cut: Cut cable to required length.

2. Strip Insulation: Carefully remove insulation without damaging the conductor.

3. Attach Connectors: Crimp suitable terminals onto the conductor.

4. Route Cable: Place along designated paths inside the vehicle.

5. Secure Cable: Use clips or ties to fix the cable and avoid movement.

6. Connect & Test: Connect to components and perform a continuity and insulation test.

3.3 Safety Precautions

• Only trained technicians should handle high-voltage cables.

• Always wear protective equipment.

• Verify polarity and secure connections before re-energizing the system.

4. Application Range

4.1 Automotive Applications

• Battery-to-inverter high-voltage connections

• Inverter-to-motor power transmission

• High-voltage distribution in EVs and HEVs

• Charging system wiring

4.2 Industrial and Infrastructure Applications

• Renewable energy storage systems

• High-voltage distribution in specialized automotive facilities

• Power transfer in electric vehicle charging stations

4.3 Application Table

5. Core Advantages

5.1 EMI Protection

The integrated shielding layer prevents electromagnetic interference, ensuring stable operation of sensitive automotive electronics.

5.2 High Conductivity

Pure copper or aluminum conductor minimizes power loss and supports reliable energy transfer under high-voltage conditions.

5.3 Durability

XLPE insulation combined with robust shielding protects the cable against heat, chemical exposure, and mechanical stress, ensuring a long service life.

5.4 Flexibility

The single-core design provides flexibility for routing through compact spaces without compromising safety or performance.

5.5 Compliance with Standards

Meets ISO, IEC, and SAE J standards, guaranteeing global compatibility and safety.

5.6 Advantages Summary Table

6. Conclusion

The Single Core Shielded Automotive High Voltage Cable is a high-performance, safe, and durable solution for modern electric and hybrid vehicles. With comprehensive technical specifications, robust packaging, quick installation procedures, and versatile applications, this cable is ideal for manufacturers, distributors, and service providers seeking reliable high-voltage wiring solutions. Its integrated shielding, high conductivity, and compliance with international standards make it a preferred choice for automotive high-voltage systems.