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Shielded Drag Chain Data Cable

    Shielded Drag Chain Data Cable

    The Shielded Drag Chain Data Cable is specifically designed for high-speed and reliable data transmission in dynamic industrial environments. Its multi-layer shielding and braided copper protection ensure minimal electromagnetic interference (EMI) and signal loss, making it ideal for use in robotic arms, automated conveyor systems, CNC machinery, and industrial automation networks. Constructed with flexible multi-stranded conductors and a durable, oil-resistant outer jacket, this cable maintains consistent performance even under continuous bending, twisting, and torsion inside drag chains. The...
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1. Product Overview

The shielded drag chain data cable is engineered for high-speed, reliable data transmission in demanding industrial environments. Designed for continuous motion applications, it offers mechanical durability, EMI resistance, and long-term flexibility, making it an ideal choice for robotic systems, CNC machinery, conveyor systems, and automated production lines.

Constructed with multi-stranded copper conductors, advanced shielding layers, and a robust outer jacket, this cable ensures stable signal integrity while withstanding millions of bending and twisting cycles inside drag chains. Its design minimizes signal loss, reduces electromagnetic interference, and extends operational lifespan.


2. Key Features and Benefits

  • EMI Shielding: Multi-layer foil and braided copper shielding provides superior protection against electromagnetic interference (EMI) and radio frequency interference (RFI).

  • High Flexibility: Maintains data transmission integrity even in tight cable chains or dynamic routing systems.

  • Mechanical Durability: Resistant to oil, abrasion, chemicals, and vibration in industrial applications.

  • Wide Temperature Range: Performs reliably from -40°C to +80°C, suitable for indoor and outdoor use.

  • High-Speed Data Transmission: Supports Ethernet, CAN, Modbus, Profibus, and other industrial communication protocols.

  • Compliance: Meets CE, RoHS, UL, and ISO9001 standards for global industrial safety and quality assurance.

  • Customizable: Available in multiple conductor counts, lengths, jacket materials, and colors.


3. Technical Specifications

ParameterSpecification
Cable TypeShielded Drag Chain Data Cable
Conductor MaterialMulti-Stranded Oxygen-Free Copper (OFC)
Conductor Size24–28 AWG
Number of Cores2–32 cores (customizable)
Insulation MaterialPE / XLPE / TPE
ShieldingFoil + Braided Copper
Outer Jacket MaterialPVC / PUR / LSZH (oil-resistant, flame-retardant)
Voltage Rating300V – 600V
Temperature Range-40°C to +80°C
Minimum Bending Radius7.5 × Cable Diameter
Flame ResistanceUL VW-1 / IEC 60332-1
Transmission SpeedUp to 10 Gbps (depending on protocol)
CertificationsCE / RoHS / UL / ISO9001
ApplicationsRobotics, Automation Machinery, CNC Machines, Conveyor Systems

4. Main Applications

4.1 Industrial Automation

The cable is widely used in factory automation for transmitting data between PLC controllers, sensors, and actuators, ensuring real-time communication and smooth production flow.

4.2 Robotics

Designed to withstand continuous movement, the cable supports robotic arms and gantry systems, maintaining signal stability even during repetitive bending or twisting.

4.3 CNC Machinery

Used in computer-controlled machines, the cable provides high-speed communication for motion control, motor feedback, and sensor integration.

4.4 Conveyor Systems

Ensures reliable data transmission for material handling and automated conveyor lines, reducing downtime and signal errors.

4.5 Smart Manufacturing

Ideal for Industrial Internet of Things (IIoT) applications, integrating sensors, controllers, and automation equipment in smart factories.


5. Maintenance and Care Requirements

Proper maintenance ensures long-term reliability and optimal performance of shielded drag chain data cables.

5.1 Recommended Maintenance Schedule

Maintenance TaskFrequencyDetails
Visual InspectionEvery 3 monthsCheck for cuts, abrasions, or jacket damage.
Connector CheckEvery 6 monthsEnsure tight connection, corrosion-free terminals.
Flexibility TestAnnuallyVerify cable bending and torsion performance.
Electrical TestingAnnuallyMeasure insulation resistance, continuity, and signal integrity.
ReplacementEvery 3–5 yearsReplace if insulation is damaged or signal loss occurs.

5.2 Maintenance Tips

  • Avoid bending below the recommended radius to prevent conductor fatigue.

  • Separate data cables from power cables to minimize electromagnetic interference.

  • Keep cables clean and dry; remove dust and industrial contaminants using a soft cloth.

  • Document inspections and maintenance results to track cable life and performance trends.


Shielded Drag Chain Data Cable

6. Performance Testing and Detection Standards

The Shielded Drag Chain Data Cable undergoes rigorous testing to ensure reliability and industrial compliance.

Test TypeStandard / MethodPurpose
Flex TestISO 6722-1Verify cable can withstand millions of bending cycles without signal degradation.
Electrical ResistanceIEC 60228Confirm consistent conductivity and minimal voltage drop.
Insulation & Voltage WithstandIEC 60502Ensure insulation integrity under rated voltage conditions.
Flame ResistanceUL 1581 / IEC 60332-1Confirm fire safety and compliance with international standards.
EMI/RFI ShieldingEN 50288-3Measure effectiveness of shielding in reducing interference.
Temperature CyclingIEC 60811Test cable performance in extreme temperature variations.
Mechanical AbrasionIEC 60811Ensure jacket can resist industrial wear and tear.

These tests guarantee mechanical durability, electrical stability, and data transmission reliability under harsh operating conditions.


7. User Feedback and Testimonials

7.1 Positive Reviews

Automation Engineer – Germany:

“Installed shielded drag chain data cables in robotic arms and CNC systems. Performance has been flawless, with excellent EMI protection and long-term flexibility.”

Factory Supervisor – USA:

“The cables maintain high-speed data transmission even in continuous motion. Durable and resistant to oil and abrasion.”

System Integrator – Japan:

“Shielded design significantly reduced interference. Installation was straightforward, and the cables perform well in industrial networks.”

7.2 Suggestions from Users

  • Pre-terminated connectors for quicker installation.

  • Longer standard cable lengths (up to 100 meters).

  • Color-coded jackets for easier identification in complex systems.

7.3 Manufacturer Response

We incorporate feedback into our cable designs, offering custom lengths, pre-terminated connectors, and color-coded options to improve usability and performance.


8. Energy Efficiency and Standards Compliance

The cable is designed to minimize energy loss while maintaining high-speed signal transmission.

  • Optimized conductor cross-section: Reduces resistance and energy dissipation.

  • High-quality insulation: Minimizes electrical leakage.

  • Shielding: Reduces energy waste due to interference.

Standards Compliance:

  • IEC 60228 – Conductor performance

  • EN 50288 – Cable design and shielding

  • RoHS – Environmental safety

  • CE – European safety standard


9. Packaging and Logistics

Packaging TypeDetails
Reels / DrumsIdeal for long-length cables, prevents twisting.
Cut-to-Length CoilsCustom lengths available upon request.
Labeled PackagingIncludes part number, batch number, and inspection certificate.
Export PackagingMoisture-proof wrapping and sturdy crates for international shipping.

Lead Time: 2–4 weeks depending on quantity and customization.
Delivery Terms: EXW / FOB / CIF / DDP available for global customers.


10. Technical Support and After-Sales Services

10.1 Pre-Sales Consultation

  • Assistance with cable selection for specific industrial environments.

  • Support for custom conductor numbers, lengths, and shielding requirements.

  • Sample testing available before bulk orders.

10.2 After-Sales Services

  • Warranty: 24 months for manufacturing defects.

  • Replacement Policy: Free replacement for verified quality issues.

  • On-Site Support: Available for large-scale industrial projects.

  • 24/7 Online Assistance: Technical engineers provide guidance for installation, maintenance, and troubleshooting.


11. SEO-Optimized Summary

The Shielded Drag Chain Data Cable provides flexible, EMI-resistant, and reliable data transmission for modern industrial applications. Designed for robotics, CNC machinery, automated production lines, and conveyor systems, it ensures high-speed, stable communication even under continuous bending and harsh environments.

With CE, RoHS, UL, and ISO certifications, this cable guarantees global safety and quality compliance. Coupled with maintenance guidelines, technical support, and customization options, it is an ideal solution for industrial engineers and system integrators seeking durable, high-performance, shielded data cables for automated manufacturing.


12. Target SEO Keywords for Google Optimization

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13. Conclusion

Choosing the right Shielded Drag Chain Data Cable is critical for stable, high-speed, and interference-free data transmission in industrial automation. Combining mechanical flexibility, EMI shielding, and environmental durability, this cable meets the rigorous demands of modern factories, robotics, and smart manufacturing systems.

For technical consultation, customization, or installation guidance, our engineering team is ready to provide expert support, ensuring your industrial automation systems operate safely, efficiently, and uninterrupted.



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