EV-S90S90/EV-RS90S90
450/750V Electric Vehicle Charging Cable
Applications
This product is primarily used to connect cables between electric vehicles and charging equipment, between electric vehicle charging equipment and charging ports,or in vehicle charge and discharge warning control systems that transmit control signals for charging saturation and safety warnings.
Product Structure
Reference Standard: GB/T33594-2017
Conductor: Multi-strand fine copper wire, meeting the requirements of GB/T3956-2008
EV-S90S90: Type 5 conductor
EV-RS90S90: Type 6 conductor
Insulation Material: TPE
Specifications: Main insulated core wire: 1.0-70mm²
Signal or control core wire: 0.5-1.5 mm²
Signal or control core wire shield (optional): (Tinned) copper wire braid, braid density ≥ 80%
Filling (optional): Mesh polypropylene or cotton
Jacket material: TPE
Jacket color: RAL 2003 orange or other custom colors
Insulation color:
Two-core: Blue, Brown
Three-core: Yellow/Green, Blue, Brown
Four-core: Yellow/Green, Brown, Black, Gray
Five-core: Yellow/Green, Blue, Brown, Black, Gray
Signal or control core wire colors may be numbered.
Technical Parameters
Rated voltage: AC: 450/750V and below
Rated temperature: -40°C to +90°C
Withstand voltage test: 3500V/15min
Spark test: ≥4KV
Minimum bend radius:
Fixed installation: 4 x cable outer diameter
Mobile Installation: 6x Cable Outer Diameter
Environmental Requirements: Complies with RoHS and REACH environmental requirements
Flame Retardant: Complies with GB/T18380.12/22-2008, no flame retardancy test
Product Features
UV resistant, easy to install and use
Excellent oil resistance (mineral oil, fuel oil, gasoline)
The cable is flexible and cold-resistant, and can withstand a certain amount of mechanical force, making it flexible and easy to install and lay.
Number of cores × cross-sectional area n*mm² | Nominal insulation thickness mm | Nominal sheath thickness mm | Approximate outer diameter of wire mm | Conductor resistance at 20℃ max (Q/km) | |
| copper core | Tinned copper core | ||||
| 3*1.0 | 0.8 | 1.7 | 9.7 | 19.5 | 20 |
| 4*1.0 | 0.8 | 1.8 | 10.6 | ||
| 5*1.0 | 0.8 | 1.9 | 11.6 | ||
| 3*1.5 | 0.8 | 1.8 | 10.5 | 13.3 | 13.7 |
| 4*1.5 | 0.8 | 1.9 | 11.5 | ||
| 5*1.5 | 0.8 | 2 | 12.6 | ||
| 3*2.5 | 0.8 | 1.9 | 11.6 | 7.98 | 8.21 |
| 4*2.5 | 0.8 | 2 | 12.8 | ||
| 5*2.5 | 0.8 | 2.1 | 14.0 | ||
| 3*4 | 1 | 2 | 13.9 | 4.95 | 5.09 |
| 4*4 | 1 | 2.2 | 15.5 | ||
| 5*4 | 1 | 2.3 | 17.0 | ||
| 3*6 | 1 | 2.2 | 15.6 | 3.3 | 3.39 |
| 4*6 | 1 | 2.3 | 17.2 | ||
| 5*6 | 1 | 2.5 | 19.0 | ||
| 3*10 | 1 | 2.3 | 18.2 | 1.91 | 1.95 |
| 4*10 | 1 | 2.5 | 20.2 | ||
| 5*10 | 1 | 2.7 | 22.4 | ||
| 3*16 | 1 | 2.5 | 20.6 | 1.21 | 1.24 |
| 4*16 | 1 | 2.8 | 23.0 | ||
| 5*16 | 1 | 3 | 25.4 | ||
| 3*25 | 1.2 | 2.9 | 24.8 | 0.78 | 0.795 |
| 4*25 | 1.2 | 3.2 | 27.7 | ||
| 5*25 | 1.2 | 3.6 | 31.0 | ||
| 3*35 | 1.2 | 3.3 | 28.6 | 0.554 | 0.565 |
| 4*35 | 1.2 | 3.6 | 31.9 | ||
| 5*35 | 1.2 | 3.9 | 35.3 | ||
| 3*50 | 1.4 | 3.7 | 33.3 | 0.386 | 0.393 |
| 4*50 | 1.4 | 4.1 | 37.2 | ||
| 5*50 | 1.4 | 4.5 | 41.4 | ||
| 3*70 | 1.4 | 4.2 | 37.3 | 0.272 | 0.277 |
| 4*70 | 1.4 | 4.6 | 41.6 | ||
| 5*70 | 1.4 | 5 | 46.2 | ||
The Electric Vehicle (EV) Charging Cable is an essential component for safely and efficiently charging electric and hybrid vehicles. Designed to meet the growing demands of EV owners and charging infrastructure providers, this cable combines high-quality conductors, durable insulation, and international safety compliance to ensure reliable performance across various applications.
This comprehensive guide covers product introduction, specifications and models, environmental compliance standards, and upgrade and maintenance plans, structured for SEO optimization and suitable for websites and B2B platforms.
High-Conductivity Conductors: Copper or aluminum cores for efficient power transmission
Durable Insulation: Resistant to heat, abrasion, moisture, and chemicals
Safety Compliance: Meets international standards such as IEC, ISO, and RoHS
Compatibility: Supports a wide range of EV models and charging stations
Flexible Design: Easy to handle and install in residential, commercial, or public charging environments
Fast and secure charging
Long service life with minimal maintenance
Protection against electrical hazards and environmental factors
Enhanced energy efficiency, reducing power loss during charging
| Feature | Description |
|---|---|
| Conductor Material | Copper or Aluminum |
| Voltage Rating | 250V – 1000V depending on model |
| Insulation Material | PVC, TPE, or equivalent high-performance polymer |
| Temperature Range | -25°C to +60°C |
| Standards Compliance | IEC, ISO, RoHS, UL |
| Flexibility | Flexible for easy installation |
| Durability | Resistant to abrasion, moisture, chemicals |
Model A: Single-phase 16A, 1.5 meters, residential use
Model B: Single-phase 32A, 5 meters, commercial use
Model C: Three-phase 63A, 10 meters, public charging stations
Cable length customization (1m – 20m)
Connector types (Type 1, Type 2, CCS, CHAdeMO)
Color-coded insulation for easy identification
| Model | Phase | Current Rating | Length | Connector Type | Usage Scenario |
|---|---|---|---|---|---|
| Model A | 1 | 16A | 1.5m | Type 1 | Residential |
| Model B | 1 | 32A | 5m | Type 2 | Commercial |
| Model C | 3 | 63A | 10m | CCS / CHAdeMO | Public Charging |
Free from hazardous substances such as lead, mercury, cadmium, and certain flame retardants
Ensures environmentally friendly manufacturing and disposal
IEC 62196: Standard for EV connectors and charging interfaces
ISO 6469: Safety requirements for EV high-voltage systems
Recyclable conductor and insulation materials
Reduced environmental impact through energy-efficient charging
| Standard | Description |
|---|---|
| RoHS | Restriction of Hazardous Substances |
| IEC 62196 | EV connector and interface standard |
| ISO 6469 | Safety requirements for high-voltage EV systems |
| UL Certification | Safety testing for electrical components |
Periodic inspection and replacement of connectors every 2–3 years
Optional firmware updates for smart EV cables with communication modules
Upgrading to higher current or longer cable models as vehicle power ratings increase
Visual Inspection: Monthly
Connector Cleaning: Every 6 months
Electrical Testing: Annually
Replacement: When insulation damage or conductor wear is detected
Use a soft, dry cloth for cleaning; avoid chemical cleaners
Store cable coiled in a dry, ventilated space
Ensure connectors are kept clean and dry
| Task | Frequency / Schedule | Notes |
|---|---|---|
| Visual Inspection | Monthly | Check for cracks, cuts, or wear |
| Connector Cleaning | Every 6 months | Remove dust and moisture |
| Electrical Testing | Annually | Continuity, insulation resistance |
| Replacement | As needed | Upon damage or wear |
| Firmware / Smart Updates | As released | For smart EV charging cables |
Ensure the power source is switched off before installation
Verify compatibility with EV model and charging station
Inspect the cable and connectors for damage
Uncoil the cable and remove any protective packaging
Connect the plug securely to the EV inlet
Connect the other end to the charging station or power source
Verify that the connection is stable and the charging indicator is active
Avoid sharp bends or kinks during installation
Use only certified connectors compatible with the vehicle
Avoid exposure to water or excessive heat during installation
Do not attempt to repair damaged connectors or cables yourself
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[Charging Station] ---- [EV Charging Cable] ---- [Electric Vehicle]
Illustration: Standard EV charging setup using a certified charging cable.
Residential EV charging stations
Commercial and fleet vehicle charging
Public EV charging infrastructure
Smart charging solutions for energy management systems
| Application Type | Description |
|---|---|
| Home Charging | Safe and efficient residential EV charging |
| Commercial Fleet | Charging multiple vehicles with higher current |
| Public Stations | High-capacity charging for public EV users |
| Smart Charging Systems | Integration with energy management systems |
The Electric Vehicle Charging Cable is a reliable, efficient, and environmentally compliant solution for modern EV charging needs. With detailed specifications, adherence to international environmental standards, upgrade and maintenance plans, and clear installation guidelines, it ensures safe and optimal charging performance for residential, commercial, and public applications. Its flexibility, durability, and compatibility make it a preferred choice for EV owners, manufacturers, and charging infrastructure providers worldwide.
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